Product Catalog

WCA-SMART

* Extra heavy-duty turntable with Ring GEAR Bearing, with Pinion GEAR Drive
* Proven Cut & Wipe Film Treatment System
* Standard low wrapping film clamp
* Allen Bradley PLC with touch screen operator interface
* AC variable frequency drives and motors for safe, reliable performance and minimal maintenance
* Dual #50 chain carriage lift
* 20” NO-THREAD® powered pre-stretch carriage for quick, easy and safe film loading
* Forward/reverse conveying system
* Up to 70 loads per hour
Production Rate:

* Up to 70 loads per hour *

Load Size:

* Min 36” x 36” x 10”
* Max 48" x 48" x 80” (other wrap height available in option)

Load Weight:

* 4,000 lbs (option for 6000 lbs)

Machine Dimensions:

* 199” W x 135” L x 100” H**

Approximate Shipping Weight:

* 4,750 lbs

Electrical Requirements:

* 230V/3/60 20A

Controls:

* 24V control system.
* Allen Bradley MicroLogix 1200 PLC.
* Allen Bradley PanelView Plus 600 Touch Screen Interface.
* Sick autoheight sensing photoeye with on/off mode.
* On Stand NEMA 4/12 Control cabinet.
* Power on/off lockable switch and indicator light.
* One Panel Mounted emergency stop station.
* Manual carriage Up/down function.
* Manual function for turntable rotation fwd
* Manual clamp jog on touch screen.
* Reset function.
* 120 VAC outlet in control panel for service work
* Separate top and bottom wrap selection (0-9).
* Single carriage speed.
* Conveyor jog fwd (fwd/rev optional*)
* Alarm beacon.
* Intuitive alarms diagnostic on touch screen.
* Current overload protection.
* Double brush dust tight slip ring.
* 230VAC motors & variable frequency drives with contactor driven conveyors
* Film force to load control

Film Delivery System:

* NO-THREAD® 20” Powered Pre-Stretch carriage (no threading)
* 1 HP 230VAC motor & AC variable frequency drive
* 50% to 300% prestretch ratio preset to customer spec, std 200%
* Electronic film tension control with analog sensor
* Sensing device for film out/broken with visual alarm
* Film force release for easy pull at start and end of cycle
* Lifetime warranty on pre-stretch rollers blue compound
* Lexan roller cover for operator safety
* Spring loaded carriage gate for prestretch consistency

Film Carriage Drive:

* 1 HP 230VAC motor & AC variable frequency drive
* Two #40 carriage lifting chains
* Bearing supported maintenance free guide wheel

Film Tail Treatment:

* Automatic film clamping device
* Pulsed controlled cutter
* Film alignment arm
* Brush-on film tail treatment
* Heat Seal treatment (optional)

Turntable Drive:

* 25" Heavy duty ring gear with pinion gear drive
* Max 12 RPM variable speed
* 1 HP 230VAC motor & AC variable frequency drive
* Electronic soft start/stop
* Positive turntable alignment controlled by proximity sensor
* Electric brake

Turntable Conveyor:

* 76” dia. ½” steel plate
* 2 ½” dia. Rollers on 3 ¾” centers
* All full length rollers driven
* 3/16” wall cold rolled electric welded steel rollers
* All full length rollers driven
* 52” BFR (between frame rails)
* 1 HP VAC motor with contactor
* #40 ANSI chain drive
* Heavy duty cast iron flange mounted bearing

Conveyor:

* 5’ in / 5’ out contoured powered conveyor with smooth transfer
* Standard 52" BFR (between frame rails)
* Standard pass height 18" (Other pass heights available, please consult factory)***
* 2-1/2" diameter rollers on 3-3/4" centers
* 3/16" walls cold rolled electric welded steel rollers
* Rollers driven via #40 chain
* 1 HP, 230VAC motor and contactor
* Heavy-duty structural steel design, interlocking style for continuous equal roller spacing
* Heavy-duty cast iron flange mounted bearings
* 30 FPM fix conveyor speed (other speeds optional)

Structure:

* 14 gauge formed steel tower
* Forklift Portable base design
* Heavy duty structural steel construction

Technical Information:

* The machine is provided with a manual including electro⁄mechanical schematics and drawings
* Trouble shooting guide
* Installation instructions

Warranty:

* 3-year unlimited cycle warranty
* 10-year warranty on 25” ring gear bearings
* 10-year warranty on structural frame
* Lifetime warranty on prestretch rollers' blue compound

*Production rate based on load configuration and machine options

**Machine height can exceed by up to 8” when carriage is in upmost position.

***OPTIONAL.